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All of our factories are automated to some degree and our machines are capable of taking decisions such as opening a valve or turning a pump ON and OFF based on a defined set of rules.
  • We also have tightly integrated assembly lines which can mass manufacture any number of items with a limited number of operators but we would not be wrong in pointing out the below-mentioned challenges in our day-to-day operations.
  • Process data is collected in silos and doesn't give a bird view of end-to-end operations and doesn't help in root cause analysis.
  • Legacy machinery and infrastructure are functional, but not optimized for productivity, safety. High downtime cost due to unexpected process deviations and inability to handle dynamic inter-dependencies. No real-time visibility of shop floor data.
  • To address the above challenges, we need to go beyond automation and need to look at the factory as one giant entity which exhibits the ability to learn from data in real-time, be responsive, proactive, and predictive, avoiding operational downtime and other productivity challenges.

    At vero eos et accusamus et iusto odio dignissimos ducimus qui blanditiis praesentium voluptatum deleniti atque corrupti quos dolores et quas molestias excepturi sint cupiditate

    Podcasting operational change management inside of workflows to establish a framework. Taking seamless key performance indicators offline to maximise the long tail. Keeping your eye on the ball while performing a deep dive on the start-up mentality to derive convergence on cross-platform integration.

    At vero eos et accusamus et iusto odio dignissimos ducimus qui blanditiis praesentium voluptatum deleniti atque corrupti quos dolores et quas molestias excepturi sint cupiditate

    Podcasting operational change management inside of workflows to establish a framework. Taking seamless key performance indicators offline to maximise the long tail. Keeping your eye on the ball while performing a deep dive on the start-up mentality to derive convergence on cross-platform integration.

    At vero eos et accusamus et iusto odio dignissimos ducimus qui blanditiis praesentium voluptatum deleniti atque corrupti quos dolores et quas molestias excepturi sint cupiditate

    Podcasting operational change management inside of workflows to establish a framework. Taking seamless key performance indicators offline to maximise the long tail. Keeping your eye on the ball while performing a deep dive on the start-up mentality to derive convergence on cross-platform integration.

    At vero eos et accusamus et iusto odio dignissimos ducimus qui blanditiis praesentium voluptatum deleniti atque corrupti quos dolores et quas molestias excepturi sint cupiditate

    Podcasting operational change management inside of workflows to establish a framework. Taking seamless key performance indicators offline to maximise the long tail. Keeping your eye on the ball while performing a deep dive on the start-up mentality to derive convergence on cross-platform integration.

    CONTACT US

    • Plot No: 8 & 9/21, IDA, Bandlaguda, Patancheru,Hyderabad, Telangana
    • 8801293937
    • business@controlytics.io

    IoT Gateway make it possible to gather real-time data from processes or sensors and can send data to on-premises servers, edgedevices, or the cloud. Depending on the application, smart sensors can measure environmental conditions, provide location information, or track a component's progress through an assembly line, among other tasks. IoT platforms can be used to configure the sensors and create basic reports IoT gateway is being used as a means to bridge legacy systems into more modern Internet-connected systems. These devices are capable of interfacing with most of the PLCs and control panels, these devices have multiple Digital, Analog, and communication ports along with data processing and local storage
    -IoT Sensors
    -Data gateways
    -Wireless Sensor Networks
    -IoT cloud service
    -Iot Energy Meter

    Line efficiency calculator is a device that is installed at the end of assembly line to bring visibility to line stoppages, utiliastaion,speed and quantity of production etc, this information is further analysed by cloud to auto generate reports and help organisations reach their production bench marks.
    Production lines are equipped with many machines and optimising the production for different SKUs that are producing on the same line and generating visibility of the real-time parameters like line utilization, line speed and stoppage duration along with line efficiency plays a crucial role in not only identifying root causes for loss time.
    Overall Line Efficiency is a fairly new metric in manufacturing and builds off of OEE to compare the current performance of a production line with how well it could be performing. OLE also takes into account the personnel involved in the various processes, seeking to optimize the synchronization between the output rates of machines and the use of human resources.

    Line Efficiency Calculator
    OEE Calculator

    For companies working in a legacy manufacturing environment, a significant concern is a lack of real-time visibility into operations, even if a legacy system can generate data, the reports often arrive days or weeks later—sometimes too late to do anything about a problem.
    OEE calculator interfaces with the control system of the machine and generate insights showing the stoppage duration, reasons for stoppage, Equipment utiolisation and other metrics to calculate OEE.