Controlytics meets the rigorous safety, environmental, and operational standards required across oil and gas operations worldwide.
Intrinsically safe sensors for Zone 0, 1, and 2 hazardous areas. Explosion-proof wireless monitoring designed for flammable gas environments in refineries, terminals, and production facilities.
American Petroleum Institute compliance for equipment integrity and process safety. API 570 piping inspection, API 653 tank integrity, and API 580 risk-based inspection data integration.
Fugitive emissions monitoring, leak detection and repair (LDAR) program support, and methane reduction tracking. Automated environmental reporting for regulatory permits and compliance.
Process Safety Management and Bureau of Safety and Environmental Enforcement compliance. Continuous monitoring of safety-critical equipment with automated incident documentation.
Long-range wireless connectivity for remote wellheads, pipeline stations, and offshore platforms. Satellite and cellular failover ensures continuous monitoring in the most isolated locations.
Corrosion monitoring, wall thickness tracking, and pipeline integrity management. Predictive analytics for equipment lifespan estimation and maintenance optimization across your asset portfolio.
Comprehensive monitoring solutions for upstream production, midstream transport, and downstream refining operations.
Wellhead pressure, pipeline pressure, and vessel integrity monitoring. FLP-rated wireless pressure sensors withstand extreme conditions while providing real-time data for process control and safety.
View Solution →Process temperature tracking for heater treaters, heat exchangers, and distillation columns. Wireless RTD sensors with hazardous area certifications for accurate, continuous temperature monitoring.
View Solution →Predictive maintenance for critical rotating equipment including compressors, pumps, and turbines. Detect bearing degradation, shaft misalignment, and imbalance before catastrophic failure.
View Solution →Production flow measurement, pipeline flow tracking, and custody transfer verification. Pulse totaliser integration provides accurate volumetric and mass flow data for allocation and reporting.
View Solution →Monitor steam distribution networks in refineries and processing facilities. Detect failed steam traps instantly to reduce energy waste and prevent equipment damage from condensate buildup.
View Solution →Monitor power generation, fuel gas, compressed air, and cooling water systems. Optimize energy consumption and ensure utility availability for continuous refinery and plant operations.
View Solution →Controlytics monitoring solutions address critical operational and safety scenarios across the oil and gas value chain.
Remote pressure, temperature, and flow monitoring for producing wells
Pressure, temperature, and leak detection along pipeline networks
Process monitoring for distillation, cracking, and reforming units
Harsh-environment monitoring for production platforms and FPSOs
Level, temperature, and pressure monitoring for bulk storage facilities
Vibration, temperature, and pressure monitoring for gas compression
Enterprise-grade capabilities built for the demanding safety, reliability, and remote operation requirements of oil and gas.
Intrinsically safe wireless sensors rated for ATEX Zone 0/1/2 and Class I Div 1/2 hazardous locations. Battery-powered with 5+ year lifespan eliminates wiring in explosive environments.
Long-range LoRa, cellular, and satellite communication options for remote assets. Solar-powered gateways with mesh networking provide reliable data from wellpads to control rooms.
Acoustic, pressure-based, and thermal leak detection for pipelines, valves, and flanges. Real-time alerts with location mapping enable rapid response to minimize environmental impact.
Wireless corrosion probes and ultrasonic thickness sensors track wall thinning in real time. Predictive corrosion models optimize inspection intervals and prevent integrity failures.
Real-time production data integration with SCADA and historian systems. Well performance dashboards, artificial lift optimization, and production allocation for maximum reservoir recovery.
Integrated Health, Safety, and Environment monitoring. Real-time safety KPIs, incident tracking, environmental compliance status, and management reporting in a single unified platform.
Schedule a demonstration to see how Controlytics delivers safer, more efficient operations across your assets.