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Wireless Pressure Sensor

Industrial pressure monitoring with LoRaWAN connectivity. 0-600 bar range options with 0.25% accuracy for compressed air, steam, hydraulics, and more.

Pressure Range
0-600 bar
Accuracy
±0.25%
Enclosure
IP65/IP67
Battery Life
4+ Years

Product Overview

The Controlytics Wireless Pressure Sensor brings precision pressure monitoring to industrial facilities without the cost and complexity of wired installations. Featuring state-of-the-art piezoelectric transducers and high-accuracy electronics, this sensor delivers reliable measurements across pressure ranges from 0-50 bar up to 0-600 bar depending on the selected model.

LoRaWAN connectivity enables long-distance, low-power wireless transmission of pressure data to your monitoring infrastructure. The rugged IP65/IP67-rated enclosure provides protection against moisture, dust, and harsh industrial environments. Whether monitoring compressed air systems, steam lines, hydraulic circuits, or cleanroom differential pressure, this sensor provides the accuracy and reliability required for critical industrial operations.

Key Features

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0.25% Accuracy
High-precision transducers deliver ±0.25% accuracy across the entire operating range. Stable performance over temperature and aging.
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Multiple Range Options
Available in 0-50 bar, 0-100 bar, 0-250 bar, 0-400 bar, and 0-600 bar configurations to match specific application needs.
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LoRaWAN Wireless
Low-power wide-area wireless connectivity enables deployment in hard-to-reach locations. Up to 10km range in open environments.
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IP65/IP67 Protection
Stainless steel construction with high IP ratings protects against water jets and temporary submersion. Suitable for wet environments.
4+ Year Battery Life
Optimized power management extends battery life to 4+ years of continuous operation with typical measurement intervals.
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Real-Time Monitoring
Instantaneous pressure readings with configurable update intervals. Cloud dashboard provides pressure trending and alert management.

How It Works

Pressure Sensing: The piezoelectric transducer converts applied pressure into an electrical signal proportional to the applied force. Dual sensors provide redundancy for critical applications.

Signal Conditioning: The integrated signal conditioning circuit amplifies the sensor output, filters noise, and performs analog-to-digital conversion for processing.

Data Transmission: Pressure readings are encrypted and transmitted via LoRaWAN to your network. Optional redundant transmission ensures reliability.

Cloud Processing: The Controlytics platform receives and analyzes pressure data in real-time, generating alerts and maintaining historical records for compliance.

Technical Specifications

Parameter Specification
Pressure Range Options 0-50, 0-100, 0-250, 0-400, 0-600 bar (selectable)
Sensor Type Piezoelectric transducer with integrated amplifier
Accuracy ±0.25% Full Scale (FSDO)
Repeatability ±0.1% FS over 1000 pressure cycles
Resolution 0.01 bar (depending on range)
Response Time 100 milliseconds (90% response)
Temperature Coefficient ±0.05% FS per °C (within specified operating range)
Measurement Interval Configurable: 5 minutes to 24 hours
Wireless Technology LoRaWAN Class A/B/C compatible
Frequency Bands 868 MHz EU, 915 MHz US, 923 MHz AS, 470-510 MHz CN
Range (Open Environment) Up to 10 km line-of-sight
Transmit Power 20 dBm (100 mW)
Receiver Sensitivity -140 dBm
Security AES-128 encryption, LoRaWAN 1.1 secure join
Power Source 2 x AA Lithium batteries (3.6V total)
Battery Life 4+ years (typical, 10-minute interval)
Current Consumption Sleep: 3 µA; TX: 130 mA; RX: 15 mA
Enclosure Material 316L Stainless steel body; brass fittings
Enclosure Rating IP65 (standard), IP67 (submersible version)
Operating Temperature Device -40°C to +85°C
Operating Temperature Transducer -40°C to +120°C
Storage Temperature -50°C to +100°C
Humidity Rating 0-100% RH (non-condensing)
Dimensions 95 x 120 x 55 mm
Weight 425 grams
Connection Type 1/2" NPT or G thread (BSP) options
Certifications CE, FCC, RoHS, LoRaWAN Alliance Certified, ATEX Category 3

Measurement Accuracy by Temperature

Temperature Range Accuracy Specification
-40°C to 0°C ±0.30% FS
0°C to +50°C (Ref. Temp) ±0.25% FS
+50°C to +85°C ±0.30% FS
+85°C to +120°C (Transducer only) ±0.45% FS

Industry Applications

The Wireless Pressure Sensor is deployed across a wide range of industrial applications where pressure monitoring is critical for operational efficiency, safety compliance, and predictive maintenance.

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Compressed Air Systems
Monitor compressor discharge pressure, tank pressure, and line pressure across networks. Detect leaks through pressure drop analysis.
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Steam Systems
Real-time steam pressure monitoring for boilers and steam distribution networks with safety interlocks and overpressure alarms.
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Hydraulic Systems
Monitor hydraulic line pressure in machinery, presses, and industrial equipment for safety and performance optimization.
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Water & Irrigation
Track water line pressure in distribution networks, irrigation systems, and pump stations with leak detection algorithms.
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Cleanroom Monitoring
Monitor differential pressure between cleanroom zones to ensure proper containment and environmental control standards.
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Process Manufacturing
Real-time process pressure monitoring in chemical, pharmaceutical, and food processing with recipe validation and deviation alerts.
Gas Distribution
Monitor natural gas, propane, and specialty gas pressure in distribution networks and industrial supply lines.
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Wastewater Treatment
Monitor pressure in treatment systems, filtration equipment, and pump stations for operational efficiency and maintenance triggers.

Ready to Monitor Pressure?

Deploy wireless pressure monitoring across your facility without the cost of wired infrastructure. Contact our team for a customized solution.