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Pharmaceutical Manufacturing

Central Water Management System for Plant Utilities

Deploying a centralised water monitoring system across utility infrastructure at Dr. Reddy's Laboratories for real-time visibility into water flow, levels, and consumption.

Controlytics deployed a central water management system across the utility infrastructure at Dr. Reddy's Laboratories. The system provides real-time monitoring of water flow, levels, and consumption through a centralised dashboard, replacing fragmented manual tracking with unified, data-driven visibility across the plant's water network. The deployment enables faster identification of abnormal consumption patterns and supports data-backed decision-making for water efficiency initiatives.

Industry Pharmaceutical Manufacturing
Customer Dr. Reddy's Laboratories
System Central Water Management
Scope Critical Utility Zones

Operational Challenge

Fragmented water monitoring with limited visibility into plant-wide consumption

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Fragmented Water Monitoring

Water usage data was collected at individual points without a unified view, making it difficult to understand plant-wide consumption patterns or detect anomalies.

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Manual Tracking Processes

Water flow and level readings were recorded manually at intervals, providing incomplete data with gaps that made trend analysis unreliable.

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Delayed Loss Detection

Abnormal consumption and water losses were typically identified only after significant volumes had been wasted, due to the lack of real-time monitoring and alerting.

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No Data for Efficiency Initiatives

Without continuous, accurate consumption data, water efficiency improvement initiatives lacked the baseline and trend information needed for informed decision-making.

Solution Deployed

Centralised water monitoring with real-time flow, level, and consumption data

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Real-Time Water Monitoring

Continuous monitoring of water flow rates, tank levels, and consumption across the utility infrastructure, providing live data rather than periodic manual readings.

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Centralised Monitoring Dashboard

A unified dashboard aggregating water data from across the plant, enabling utility teams to view the complete water network status from a single interface.

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Abnormal Consumption Detection

Automated identification of unusual water usage patterns and potential losses, enabling faster response to leaks or process deviations.

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Data-Backed Efficiency Planning

Continuous consumption data providing the foundation for water efficiency initiatives, with historical trends and usage baselines for informed decision-making.

Deployment Scope

Deployed across critical utility zones with scope for plant-wide rollout

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Critical Utility Zones

Water management system deployed across critical utility zones at Dr. Reddy's Laboratories facilities.

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Plant-Wide Expansion

Deployment scope designed for plant-wide rollout, extending coverage to all water infrastructure points across the facility.

Operational Impact

Improved visibility and faster response to water usage anomalies

Technologies Used

Water Flow Monitoring
Tank Level Sensors
Centralised Dashboard
Consumption Analytics
Controlytics Platform

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